Structural and Fatigue Analysis of Wheel Rim (RFT)
Executed structural and fatigue analysis of EV wheel rims to optimize durability and fatigue resistance.
ProjectOverview
This project involved fatigue and structural analysis of EV wheel rims (RFT). The objective was to predict fatigue life under cyclic loads, evaluate stress concentration areas, and recommend design improvements for enhanced reliability and extended service life.
Challenge
High cyclic stress leading to fatigue cracks. Maintaining lightweight rim design while ensuring durability. Ensuring long-term safety under real-world EV conditions.
Solution
Performed detailed fatigue simulations using ANSYS. Identified high-stress zones and weak points. Suggested design reinforcements to extend fatigue life.
Results
Fatigue life extended by 40%. Reduced crack initiation risk by 30%. Delivered validated design for manufacturing.
Key Metrics
Measurable outcomes that demonstrate the success of our engineering solutions
OurMethodology
Our systematic approach ensures comprehensive analysis and optimal results for every project phase.
CAD Modeling
Load Case Definition
Fatigue Simulation
Stress Evaluation
Design Enhancement
Technologies Used
Project Gallery
A visual journey through the project phases and key moments.