9158549166
    info@filigreesolutions.com
    88/153, East Street, Pandiyan Nagar, South Madurai, Madurai-625006
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    Structural and Fatigue Analysis of Wheel Disc (CFT)

    Performed structural and fatigue analysis of wheel discs to assess durability and fatigue life.

    Client: Precision Manufacturing Technologies
    Duration: 3 months
    Year: 2025
    Structural and Fatigue Analysis of Wheel Disc (CFT)

    ProjectOverview

    Filigree Solutions conducted detailed structural and fatigue analysis of EV wheel discs (CFT). Using fatigue cycle simulations, the project evaluated durability under repeated loading conditions. The study identified potential weak points and provided optimized design recommendations to enhance life cycle performance.

    Wheel Disc
    Fatigue Analysis
    Structural Simulation

    Challenge

    High cyclic loads leading to fatigue failure. Identifying critical stress regions. Ensuring compliance with automotive fatigue standards.

    Solution

    Conducted fatigue simulations using ANSYS. Predicted fatigue life cycles under real-world loads. Recommended geometry changes to improve stress distribution.

    Results

    Fatigue life improved by 35%. Reduced risk of cracks in stress zones. Enhanced wheel disc reliability

    Key Metrics

    Measurable outcomes that demonstrate the success of our engineering solutions

    35%
    Fatigue Life Improvement
    25%
    Risk of Failure Reduction
    45%
    Tool Life Extension

    OurMethodology

    Our systematic approach ensures comprehensive analysis and optimal results for every project phase.

    1

    CAD Modeling

    2

    Load Case Setup

    3

    Fatigue Simulation

    4

    Life Cycle Prediction

    5

    Design Optimization

    Technologies Used

    Qcad
    Elmer
    Calculix
    Freecad

    Project  Gallery

    A visual journey through the project phases and key moments.

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    Filigree
    Solutions

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    Contact Info

    88/153, East Street, Pandiyan Nagar, South Madurai, Madurai-625006, Tamil Nadu
    9158549166
    info@filigreesolutions.com

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